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Jet Insert with Air Inlet on Right Side, center orifice
Simco-Ion's QuadBar™ Ionizer with Air Assist Model 4635 provides effective static charge control in a small format. The unique Quadropole emitter point configuration enables the ionizer to be as close as 3 inches (7.6 cm) to the product. The Model 4635's compact size is designed to fit easily into the tight confines of any process equipment. With its own independent air delivery system, the Model 4635 provides ionization where airflow is limited or unavailable.
Unit of Measure

Specifications

Brands

 N/A QuadBar™ Simco-Ion™

Insert Type

 N/A Jet Insert

Air Inlet Position

 N/A Right Side

Balance

 N/A ±50 V at 6" and 12" (15.2 and 30.5 cm) directly under the emitter points

Discharge

 N/A Standard Cartridge <15 sec at 12in. (30.5 cm) directly under emitter points with 15 lpm (min) purging gas airflow Jet Cartridge <6 sec at 12 in. (30.5 cm) directly under emitter points with 15 lpm (min) purging gas airflow

Ion Emission

 N/A Steady-State DC

Emitter Points

 N/A Single Crystal Silicon (SCSi) standard, 2-3 year est. life (Depending on process environment)

Cleanliness

 N/A ISO Class 1 when powered with 24 VDC ISO Class 2 when powered with 24 VAC with 14-1536 transformer or Model 4030 Controller

Coverage Area

 N/A 12 x 12 in. (30.5 x 30.5 cm) at a distance of 12 in. (measurements were taken with an airflow rate of 100 fpm using a charged plate monitor in accordance with EOS-ESD standard STM3.1 2000)

Air Supply

 N/A Clean Dry Air (CDA) Nitrogen

Airflow

 N/A 0 to 25 lpm at a setting of 0 to 7 psi

Air Connection

 N/A 0.15 in. (4 mm) OD tubing with 2 micron filter or better

Light-Emitting Diode (LED) Indicators

 N/A Green POWER Red ALARM

Status Output

 N/A Controller Model 4030 signal OK or system failure FMS Model 5090 interface with 14-1536 transformer or direct wire

Recommended Operating Environment Temperature

 N/A 15 to 50 ºC59 to 122 ºF

Recommended Operating Environment Relative Humidity (RH)

 N/A 20 to 65 %

Maintenance

 N/A Emitter point cleaning at monthly to quarterly intervals depending on environment No adjustment or calibration required

Daisy-Chain

 N/A Up to 16 units via Controller Model 4030 Up to 4 units when used with 14-1536 transformer

Mounting

 N/A Can be mounted to any process tool or flowhood using 4 #6 screws

Enclosure

 N/A Acrylonitrile-Butadiene-Styrene (ABS) Mylar and Stainless Steel Labels Polycarbonate Air Assist Cartridges

Ionizer Body Length

 N/A 3.9 in10 cm

Weight

 N/A 3.8 oz108 g

Warranty

 N/A 2 year Limited Warranty

Industry Standards/Certifications

 N/A European Conformity (CE) for 14-1537 Restriction of Hazardous Substances Directive (RoHS) Compliant Underwriters Laboratories (cULus)

Insert Cartridge Options

 N/A

Air Line Location Options

 N/A

Input Voltage

Alternating Current (AC) Input Voltage at 0.10 Ampere (A) Current

 N/A 24 V

Tolerance (±) at 0.10 Ampere (A) Current

 N/A 5 %

Frequency

 N/A 50 Hz60 Hz

Power

 N/A 2.4 W

Typical Direct Current (DC) Input Voltage at 0.025 Ampere (A) Current

 N/A 24 V

Tolerance (±) at 0.025 Ampere (A) Current

 N/A 5 %

Typical Power

 N/A 0.6 W

Dimensions

Height (Air Connection Elbow on the Side)

 N/A 1.3 in3.3 cm

Width (Air Connection Elbow on the Side)

 N/A 1.3 in3.3 cm

Length (Air Connection Elbow on the Side)

 N/A 4.5 in11.4 cm

Height (Air Connection Elbow on the End)

 N/A 1.3 in3.3 cm

Width (Air Connection Elbow on the End)

 N/A 1.92 in4.88 cm

Length (Air Connection Elbow on the End)

 N/A 4.5 in11.4 cm

14-1536/14-1537 Transformer

Transformer Alternating Current (AC) Input Voltage

 N/A 120 V230 V

Voltage Tolerance (±) (Transformer)

 N/A 10 %

Frequency (Transformer)

 N/A 50 Hz60 Hz

Power (Transformer)

 N/A 35 W

Maximum Alternating Current (AC) Output Voltage (No Load)

 N/A 26.7 V

Alternating Current (AC) Output Voltage (Full Load)

 N/A 24 V

Voltage Tolerance (±) (Full Load)

 N/A 5 %

Current Rating

 N/A 0 to 1.0 A

Temperature Rating (Transformer)

 N/A 15 to 50 ºC59 to 122 ºF

Transformer's Industry Standards/Certifications

 N/A Underwriters Laboratories (UL) for 14-1536 European Conformity (CE) for 14-1537 Restriction of Hazardous Substances Directive (RoHS) Compliant

14-21108 Power Supply

Power Supply Alternating Current (AC) Input Voltage

 N/A 100 to 240 V

Power Supply Frequency

 N/A 50 Hz60 Hz

Power Supply Direct Current (DC) Output Voltage at 700 Milliampere (mA) Current

 N/A +24 V

Tolerance (±) (Power Supply)

 N/A 5 %

Temperature Rating (Power Supply)

 N/A 15 to 50 ºC59 to 122 ºF

Power Supply Industry Standards/Certifications

 N/A Underwriters Laboratories (cULus)

Additional Information

Additional Information

 N/A The Model 4635 offers two air assist cartridge design options. Each utilizes a cross-channel air cartridge built around the emitter points that provides optimal air distribution with minimal field voltage. The Standard cartridge has sheathed emitter points, delivering the airflow around each emitter point and providing a protective sheath that extends cleaning periods. The Jet cartridge is designed to move high velocity ionized air through a center orifice to provide extremely fast discharge times. The Model 4635 ionizer can be powered with either 24 VDC directly to tool power, or 24 VAC using a transformer or the Model 4030 controller.

Features

Features

 N/A
  • Air assist cartridge design with cross-channel air delivery; two cartridge design options
  • Rotatable cartridge design
  • Quadropole configuration with IsoStat technology
  • Compact size
  • Single Crystal Silicon emitter points
  • Alarm output to FMS or process tool controller

Benefits

Benefits

 N/A
  • Choice of a Standard cartridge with sheathed emitter point for extended cleaning periods or a high velocity Jet cartridge for extremely fast discharge times
  • Allows positioning of air inlet line on either side or the end for installation flexibility
  • Provides stable balance at distances as close as 3 in. (7.6 cm) from the product
  • Small format fits into the tight confines of process equipment
  • Semi standard for emitter point material provides ISO 14644-1 Class 1 or Class 2 cleanliness depending on input power
  • Ensures immediate notification of catastrophic system failure

IsoStat Technology

IsoStat Technology

 N/A Simco-Ion's IsoStat technology guarantees intrinsically balanced ionization and eliminates complicated feedback circuits. Ionizers incorporating this technology never need calibration and require very little maintenance. IsoStat is based on a law of physics, Conservation of Charge, which states that charge cannot be created or destroyed in an isolated system. By isolating the ionizer's emitter points from ground, IsoStat ensures equal numbers of positive and negative ions to better protect sensitive product.

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~Rudolf Flesch

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